Safe Operation Guidelines for Automatic Block Making Machines
Automatic Block Making Machines play a vital role in the modern construction industry. To ensure their stable operation, enhance production efficiency, and ensure operator safety, it is essential to follow detailed safe operation guidelines. Compliance with these rules will ensure the best performance and safety of the equipment.
Preparation Before Work
- Check Equipment Integrity: Inspect all parts of the Automatic Block Making Machine for loose fastening bolts. Ensure lubricating parts are intact and have sufficient oil to guarantee optimal equipment functionality.
- Hopper and Mold Cleaning: Remove any residual and cementing material from the hopper and mold before starting the equipment. This is crucial for Automatic Cement Block Making and Automatic Concrete Block machines to maintain the quality of the molded product.
- Circuit and Button Check: Verify the normalcy of the starting circuit and the proper position of the solenoid valve and operation button. Circuit failures can lead to equipment malfunction and safety hazards.
- Hydraulic Oil Inspection: Ensure the hydraulic oil level in the tank remains within the specified range. Maintain a clean and adequate supply of hydraulic oil for proper equipment operation.
- Oil Leakage Check: Inspect oil pipes, hydraulic pumps, cylinders, and other components for leaks. Oil leakage affects equipment performance and poses environmental and safety risks.
- Device Start-Up: Once all checks are satisfactory, start the device. Maintain stable operation post-startup to prevent damage from frequent starts and stops.
Work Precautions
- Molding Quality Monitoring: Continuously observe the strength and appearance of molded bricks to avoid defects like falling corners, burrs, and fractures. High-quality molding enhances product competitiveness.
- Temperature Rise Monitoring: Regularly check the temperature of bearings, gearboxes, and motors to prevent overheating and malfunction. Stable motor operation is crucial for Automatic Concrete Block machines.
- Troubleshooting: Avoid addressing issues on rotating or running parts during operation. Ensure troubleshooting occurs after shutdown to secure personnel and equipment safety.
- Mixture Treatment: Process the mold and material box mixture before shutdown to prevent rust or blockage. Thorough cleaning is critical for Automatic Cement Block Machines due to cement setting properties.
- Power Off: Ensure the device is mixture-free before powering off. Confirm the complete shutdown of the device prior to any further operations.
Work After Shutting Down
- Equipment and Environment Cleaning: Clean the equipment's interior and exterior, as well as the surrounding environment, post-shutdown to maintain cleanliness and a conducive working environment.
- Power Supply Shutdown and Record Keeping: Turn off the power input switch of each device and document the work. This aids in tracking equipment health and maintenance history.
- Equipment Maintenance: Perform daily maintenance, lubrication, and safety checks. Regular maintenance prolongs equipment life and boosts productivity.
- Quality and Accident Liability: Monitor raw material moisture and billet production quality. Address abnormal conditions promptly to ensure product quality and equipment safety.
- Troubleshooting Authority: Operators have the right to stop the machine to handle faults. Adhere to safety regulations while dealing with malfunctions to ensure safety.
Adhering to the above safety operation guidelines is essential for ensuring the safe and efficient operation of Automatic Block Making Machines.
Post time: 2025-09-03 19:20:25